Promoting Intelligent Manufacturing to Become the Characteristics of the Times of "Jiaxing Manufacturing"

Yesterday afternoon, the topic of “Intelligent Manufacturing and Transformation and Upgrade” of the “Internet+” Forum of the Second World Internet Conference was held in Wuzhen. Li Qiang, deputy secretary of the provincial party committee, governor and director of the organizing committee pointed out in the keynote speech that based on the new generation of information technology, the new industrial revolution with "Internet +" manufacturing trend is to eliminate "two-way squeeze" from China's manufacturing. The strategic opportunity, the deep integration of informatization and industrialization with smart manufacturing as the main attack direction is the best path for China’s industrial economy to “carry over”.


In the venue of the conference, Jiaxing, a small town in the south of the Yangtze River, has opened the curtain for the development of smart manufacturing to promote the manufacturing industry to high-end. At present, the smart manufacturing industry in Jiaxing has begun to take shape, and it has actively exerted its own advantages to move toward a higher level. In the future, Jiaxing will continue to make efforts to promote intelligent manufacturing to become the characteristics of the times of “Made in Jiaxing”.


The birth of intelligent manufacturing


Equipment Manufacturing Industry Takes Shape


From a "Made in China" company that imports, digests, and absorbs foreign technology, to a "China Zhi Zhi" enterprise that possesses core competitiveness and independent innovation capabilities, it has become a leader in the global industry; from an ordinary compressor manufacturing plant , Butterfly has become the largest domestic R & D and manufacturing enterprise of refrigerator compressor in the world's second largest global single area; from an industry "younger" who once struggled to survive, it has grown into a win-win development for more than 200 supporting companies. Industry chain "master" ... This is a series of legends created by Gasabela Compressor Co., Ltd. In the first 11 months of this year, Gacibela scored another record: 24.19 million units of compressors were sold and 21.85 million units were sold. In the context of falling global industry demand, production, sales, and profits and taxes hit new highs.


Behind the graceful growth curve of Ghasibella is the constant pursuit of smart manufacturing. In the tall and tidy machine shop of the third factory in Gacibela, there were only a few workers in front of the rows, and instead some robot arms were working hard. While becoming the world’s largest R&D and manufacturing base for refrigeration compressors, Ghasibella has taken the lead in the country to try to implement a “no man's factory”.


“This project can produce a compressor in an average of 6 seconds. It is a demonstration line for an upgraded version of the industry in the world.” Zhou Jiansheng, deputy secretary of the Party Committee and deputy general manager of Ghasibela, said that this production line was independently developed by the company. The world's leading intelligent production line in the industry, the entire production line to achieve "machine substitution" more than 50%.


Garcébella’s “unmanned factory” is just a microcosm of the accelerated development of smart manufacturing in Jiaxing. In recent years, the city has actively seized the historical opportunity of the Internet economy and the accelerated development of smart manufacturing, and actively promoted the development of digitalization, networking, and intelligence of "Jiaxing Manufacturing." The smart manufacturing industry has bred up and begun to take shape.


At present, there are more than 100 large-scale industrial enterprises in the field of smart manufacturing equipment in our city. The annual output value has exceeded 18 billion yuan, and the intelligent manufacturing equipment such as intelligent electronic components, key components, instrumentation, control systems, and mechanical hardware has been preliminarily formed. The chain has gathered high-end CNC machine tools companies with high market share, such as Harding Precision Machinery and Jinshang Precision Machine Tool, as well as robotics companies such as Ruihong Robot, Nippon Denki, Zhejiang Ruipeng and Shanghai Jiaotong University. . The “CNC machine tool high-accuracy large-thrust linear motor” developed by Hualing Electromechanical Co., Ltd. has been recognized as the first domestic product. It is estimated that by 2018, the city's intelligent manufacturing equipment will reach 30 billion yuan in output value, and smart manufacturing equipment companies will exceed 120.


Grasping the "Internet Plus" Opportunity


Jiaxing smart manufacturing is expected to accelerate the rise


At present, with the rise of a new round of scientific and technological revolutions and industrial revolutions, disruptive changes are taking place in the manufacturing sector. Represented by German Industry 40 and the United States Industrial Internet, major developed countries are seeking to occupy a favorable position in the global value chain of high-end manufacturing. China has also put forward a major strategy for building a strong network, deploying and implementing the "Internet Plus" action plan and "China." Manufacturing 2025, speeding up the construction of a "manufacturing powerhouse."


In this context, Jiaxing is also actively deploying and promoting the accelerated growth of smart manufacturing. The development of smart manufacturing is showing a number of gratifying changes.


The first is the development of intelligent products as a trend. Currently in Jiaxing, high-end CNC machine tools, industrial robots, 3D printing equipment, as well as smart mobile terminals, smart lighting, intelligent clothing and bags, smart home and other products continue to emerge. Wing Tai communications smart phones, Jiading Dingmei integrated ceiling, Shengdi photoelectric smart LED and other products are in the domestic market leading position. For example, the city's mobile terminal manufacturing production accounted for 75% of the province.


The continuous improvement of industry intelligence is another major feature. In recent years, more and more companies have realized the importance of advancing smart manufacturing and continuously increased their investment. At present, more than 70% of industrial enterprises above designated size in the city have implemented “machine substitution”. The application rate of computerized digital product technology for enterprise product design has reached 70%, the application rate of production control system has reached 80%, and the application rate of ERP has reached 70%. The application rate of process control reached more than 65%.


Smart manufacturing services have also been further developed. “Some smart manufacturing equipment companies have begun to provide intelligent transformation programs for other companies while meeting their own transformation needs. At the same time, a number of system integration service companies, such as Zhejiang Hitachi and China National Control Technology, have also settled in Jiaxing, which allows Jiaxing companies to advance. With the development of smart manufacturing, there have been many helpers,” said the person in charge of the City Economic and Information Commission.


In the future, the development of smart manufacturing in Jiaxing will open up a new horizon. The equipment manufacturing industry and electronic information manufacturing industry, which have the most basic development in the direction of “Internet +” and smart manufacturing, are growing. The total industrial output value of large-scale enterprises is close to 250 billion yuan, accounting for 33% of the scale industry; the “machine substitution” in the Yangtze River Delta region. There are strong market demands in favor of “Internet Plus” and smart manufacturing development; there are abundant innovation resources, and a large number of comprehensive, high-energy-level scientific researches such as Zhejiang Tsinghua Yangtze Delta Research Institute, Zhejiang Institute of Applied Technology, Chinese Academy of Sciences, and China Electronics 36 Institute. Institutions, as well as many high-end talents such as “National Thousands” and “Provincial Thousands,” have attracted a large number of major projects in the Internet field such as Alibaba Cainiaocheng, Futong Guangzha, China Aviation Letter, Foxconn, etc... These are the accelerating developments in Jiaxing. Intelligent manufacturing industry's advantages and "mood." As a provincial-level innovation and development pilot zone for the Internet, a pilot zone for scientific and technological innovation, and a scientific and technological financial reform and innovation pilot zone, Jiaxing has also developed intelligent manufacturing that has unmatched quality in other regions.


“We will regard smart manufacturing as the main direction for the current and future period of Jiaxing 'Internet +' application and manufacturing transformation and development, actively develop process transformation represented by smart factories, discrete manufacturing represented by digital workshops, and information technology. In-depth intelligent equipment and product manufacturing represented by embedded technologies, intelligent manufacturing new business models and new models represented by personalized customization, network collaborative development, and e-commerce, intelligent management represented by logistics information and intelligent energy management, and Intelligent services represented by on-line monitoring, remote diagnosis, and cloud services promote intelligent manufacturing to become the characteristics of the “Jiaxing manufacturing” era, said Deputy Mayor Sheng Quansheng.


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