CimatronE software is one of the most intelligent and efficient software in five-axis machining today. It has specialized solutions for complex five-axis molds and five-axis product processing. In the mold processing: 1. The use of blank residual knowledge and blank rapid preview function, automatically identify the residual amount after each processing, optimize the tool path, safe and efficient; without the need to calculate the tool program can quickly observe the processing results, to facilitate the repeated optimization of parameters, to be consistent with the results After the request, the final one-time error free calculation is performed, saving programming time (Figure 1, Figure 2). 2. The calculation of the automatic shortest tool length can make reasonable use of tools and save costs. Figure 1 Figure 2 Rapidly previewed blank stock 3. Based on the slope analysis technology, the slope of the surface is automatically analyzed and the surface is calculated as a flat area and a steep area. In different regions, different ways of cutting can be achieved to achieve composite machining. 4. Automatically consider the interference of the tool chuck, perform three-axis cutting in the area where there is no interference (Figure 3); when the tool length is not enough and the interference occurs, the automatic swing angle realizes five-axis linkage processing (Figure 4). Figure 3 Figure 4 5. Realize the five-axis clearing function, combined with the blank residual knowledge, efficient and safe; use the second roughing option to homogenize the remaining blanks at the corners, to solve the clear root tool and the previous tool due to the diameter Large, bringing too much scrap and causing the trouble of cutting a knife (Figure 5). 6. Fully integrated with CAD to facilitate editing and editing of curved surfaces and entities without data conversion. Figure 5 In product processing: 1. For special parts, such as impellers, blades, elbows, etc., there are special five-axis machining strategies to achieve five-axis linkage roughing, finishing and filleting (Figure 6). Figure 6 2. The correct and safe tool axis tilt control can be based on the point, curve, coordinate axis and the UV direction of the curved surface. At the same time, based on the tool contact point algorithm, it can avoid zero-speed cutting and improve the surface quality (Figure 7). Figure 7 3. Multi-axis blank function. When the table or the tool is rotated by an angle, the blank in the current coordinate system can be automatically identified, uniform and safe cutting can be performed, the empty knife can be reduced, and the efficiency can be improved. 4. Intelligent interference detection of the blade, shank and tool holder, and report to the user in the form of a report (Figure 8). Figure 8 5. Fast five-axis drilling function. According to the set angle limit, the shape and position of the hole can be automatically recognized without the user's selection. After the hole position is determined, the shape and size parameters of the hole are automatically displayed, which is favorable for user proofreading and editing; at the same time, the system is uniformly grouped to facilitate the user's editing. And modify (Figure 9). Figure 9 6. Powerful background assistant. Supports international post-processing of all control systems and custom formats; machine simulations that support tool path trajectory machine simulation and post-readback post-processing code (Figure 10). Figure 10 In summary, CimatronE's five-axis machining functions are extremely intelligent, safe and efficient. It provides a rich processing strategy for the processing of complex molds and products. It is easy to learn and use, and it is a powerful and comprehensive five-axis machining software.
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CimatronE 5-axis machining technology
With the continuous innovation and breakthrough of numerical control technology, five-axis machining has been adopted by more and more industries, such as aerospace, electric power, ships, high-precision instruments, and mold manufacturing. However, the automatic programming software plays a key role in the five-axis machining technology, because the process arrangement of the tool path, the interference check between the tool chuck and the workpiece or the fixture, and the identification of the residual amount of the blank are automatically considered by the software. The programmer is unable to achieve through the calculation, they just optimize the cutting parameters based on experience to get a more reasonable and effective machining trajectory.